InstructionsGLC 4400 Lubrication Controller313855HFor controlling and monitoring single-line resistive, parallel, series progressive and dual line, au
Installation 10 313855HFIG. 7GLC 4400ExternalLow LevelAlarmRemote Manual RunMachine Count SwitchLow LevelSwitchPumpReservoirInjector SystemPressureSwi
Installation313855H 11System WiringNOTE: On an AC controller (p/n 24B596), the J7 strip is line (input) voltage but the J6 strip is all 24VDC. On a DC
Installation 12 313855HPump ON = Time; Pump OFF = Time 9 - 30VDC 100VAC/240VAC FIG. 11 *Dry Contact, FIG. 8 shown. For other configuration, see FIG. 9
Installation313855H 13System WiringPump ON = Cycle or Pressure; Pump OFF = Time9 - 30VDC 100VAC/240VAC FIG. 13 *Dry Contact, FIG. 8 shown. For other c
Installation 14 313855HSystem WiringPump ON = Cycle or Pressure; Pump OFF = Machine Count9 - 30VDC 100VAC/240VAC FIG. 15 Dry Contact, FIG. 8 shown. Fo
Installation313855H 15System Wiring OptionsAll Units: Low Level Switch / External Manual Run / O.K. Contact OutNOTICEDo not connect any of the SW+ (13
Installation 16 313855HSystem Wiring Options: Alarm Out9 - 30VDC100/240VACFIG. 18FIG. 1916 (SW-)15 (SEN4)14 (IN4)13 (SW+)12 (SW-)11 (SEN3)10 (IN3)9 (S
Setup313855H 17SetupWhen you first turn on power to the Lubrication Control-ler, the following identification screen displays. A Display Contrast Adju
Setup 18 313855H8. If the PIN Code you entered is correct, the System Setup Screen, shown in FIG. 22 displays.9. If the PIN Code you entered is incorr
Setup313855H 197. Press ENTER.8. Select TIMER from the pull-down list.9. Press RESET. The Main Screen displays.NOTE: When TIMER is selected, the Timer
Warnings 2 313855HWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point
Setup 20 313855HCycle Mode SelectionIf the Cycle Mode is selected you will also be prompted to set the desired number of cycles.NOTE: A cycle is equal
Setup313855H 21If TIME is selected: If TIME is selected you will also be prompted to set the specific amount of time.1. Use the Arrow keys to move the
Setup 22 313855H4. Use the RIGHT arrow to move the cursor to the next field. Repeat step 3.NOTE: The maximum number of Counts you can setup in this fi
Setup313855H 23Second: At Power Up, a delay occurs, the pump is off; then the normal lube cycle that was in process when power was removed, is resumed
Setup 24 313855H5. From the pull-down menu, select ON.6. Press ENTER.7. Use the Arrow keys to move the cursor over the DELAY TIME field.8. Press ENTER
Setup313855H 2510. Use the Arrow keys to move the cursor over the TIME ON field.11. Press ENTER.NOTE: The time is displayed in Seconds.12. Use the UP/
Setup 26 313855HDISPLAY Setup1. Use the UP/DOWN Arrow keys to move the cursor over DISPLAY.2. Press ENTER to display the DISPLAY setup screen.Display
Setup313855H 27Quick Cycle Screen SetupThe Quick Cycle screen setup is used to setup a Trou-bleshooting profile. 1. Use the Arrow keys to move the cur
Setup 28 313855HLow Level Filtering Screen SetupThe Low Level Filtering screen setup is used to filter out spurious signals from rotating paddle type
Run Mode313855H 29Run ModeWhen you first turn the Lubrication Controller power on, the identification screen shown in FIG. 53 displays. A Display Cont
Component Identification313855H 3Component IdentificationKeypad, Display, and IconsRun Mode FunctionsDirection ArrowsA Up and Down Arrow Keys: Adjusts
Run Mode 30 313855HPrelube Power Up If Prelube is enabled (page 22), the programmed pre-lube sequence occurs. If no Prelube sequence has been selected
Run Mode313855H 31Pump On Ended with Cycle Switch ActivationIf the Pump On sequence has been programmed to end by a Cycle Switch Activation:• The GLC
Run Mode 32 313855H• The GLC 4400 pump output relay activates (J7-3) and will stay off until the correct number of counts (J6-15) occur (see Setup Men
Troubleshooting313855H 33TroubleshootingProgram SettingsDescription Problem SolutionTimer fails to activate solenoidNo power supplied to solenoidPower
Technical Data 34 313855HTechnical Data Input Contact Power Source DC - model 24B591 9 - 30 VDCPower Source AC - model 24B596 100 VAC to 240 VAC - 50/
Dimensions313855H 35Dimensions Mounting Hole Layout4.8 in. (122 mm)4.72 in.(120 mm)3.58 in.(90.85 mm)4.17 in. (105.92 mm) 3.23 in.(82.0 mm)
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th
Component Identification 4 313855HIconsThe following icons are used throughout this instruction manual and on the Controller’s Run and Setup Screens.
Installation313855H 5InstallationTypical InstallationThe installation shown in FIG. 2 is only a guide for selecting and installing system components.
Installation 6 313855HInstalling the Lubrication Controller1. Select a flat surface to install the Lubrication Con-troller. Drill mounting holes. Refe
Installation313855H 7System Configuration and WiringThe System Configuration Diagrams (FIG. 5 - FIG. 7), Sensor Wiring Diagrams (FIG. 8 - FIG. 10) and
Installation 8 313855HSystem ConfigurationFIG. 5GLC 4400ExternalLow LevelAlarmRemote Manual RunMachineCount SwitchLow LevelSwitchPumpReservoirMaster D
Installation313855H 9FIG. 6GLC 4400ExternalAlarmCycleMachineCountExternalLow LevelAlarmExternal O.K.Low LevelSwitchPumpReservoirDual Line SystemCycleS
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