Graco 312785C Manual de usuario

312785CENInstructions-PartsGateway Network Communication KitsInstallation and program setup instructions for use with ProMix® 2KS Electronic Proportio

Install the Gateway Module Hardware 10 312785CFIG. 6: Programming PortsTI13969aGreen/Amber LEDRS232/PGUSB/PGETHERNETORORYellow LEDFIG. 7: RS232/PG Com

Install the Gateway Module Hardware312785C 11Mount the Control on DIN RailThe Gateway control mounts on a DIN rail. Tilt the con-trol and push down on

Install the GracoConfig Software 12 312785CInstall the GracoConfig SoftwareGracoConfig software provides access to the Graco Gateway module hardware.

Install the GracoConfig Software312785C 13Load the Software1. Connect the USB cable (23, supplied) between the USB port on the Gateway module and a US

Install the GracoConfig Software 14 312785CDownload the Preconfigured Database to the Gateway ModuleGraco supplies a preconfigured database as a setup

Graco Gateway Network Communications Configuration312785C 15Graco Gateway Network Communications ConfigurationStartupTo run GracoConfig, select the ic

Graco Gateway Network Communications Configuration 16 312785CSetup the Database1. Double-click on the Communications button to open the preconfigured

Graco Gateway Network Communications Configuration312785C 173. See FIG. 20. Right click on device PLC1 to rename it to something meaningful for your s

Graco Gateway Network Communications Configuration 18 312785CMap Data1. See FIG. 22. Select the block for data mapping. Click the Edit button next to

Graco Gateway Network Communications Configuration312785C 193. See FIG. 23. Click the Edit button next to the Block Size field on the right side of th

2 312785CContentsGraco Gateway Kits . . . . . . . . . . . . . . . . . . . . . . . . . 3Related Manuals . . . . . . . . . . . . . . . . . . . . . .

Graco Gateway Network Communications Configuration 20 312785C4. See FIG. 24. Click OK. The range of addresses will appear under the appropriate Block

Modbus and I/O Data312785C 21Modbus and I/O DataSee Table 4 through Table 5 for Modbus register addresses and input/output data.Reference the Discrete

Modbus and I/O Data 22 312785CFIG. 25. Start Mix Mode Process Flow ChartStart Mix Mode ProcessIs Mix Ready bit = 1?Must be Alarm Condi-tion or Active

Modbus and I/O Data312785C 23FIG. 26. Mixing Mode Process Flow ChartMixing Mode ProcessIs Mix Active bit = 1?Check AlarmCondition: is Alarm_General bi

Modbus and I/O Data 24 312785CFIG. 27. Purge Mode Process Flow ChartStartIs Mix Ready bit = 1?Must be AlarmCondition or Active Recipe 61. See Alarm Pr

Modbus and I/O Data312785C 25FIG. 28. Color Change Mode Process Flow ChartProcess Alarm. See Alarm Processing, page 26.Color Change Process (basic)Is

Modbus and I/O Data 26 312785CAlarm ProcessingSee FIG. 29, Table 1, Table 2, and Table 3.FIG. 29. Alarm Processing Flow ChartAlarm ProcessingIs Mix Re

Modbus and I/O Data312785C 27NOTE: Shaded cells relate to the flow charts on pages 23-26.Table 1: ProMix 2KS Digital Inputs (Modbus Register 40040)Bit

Modbus and I/O Data 28 312785CNOTE: Shaded cells relate to the flow charts on pages 23-26.Table 2: ProMix 2KS Digital Outputs (Modbus Register 40041)B

Modbus and I/O Data312785C 29ProMix 2KS Active Alarms (Modbus Register 40010)Table 3: ProMix 2KS Active Alarms (Modbus Register 40010)Bit Digital Inpu

Graco Gateway Kits312785C 3Graco Gateway Kits15V331 Gateway Ethernet KitAllows communication between ProMix 2KS and a PLC over an ethernet. Enables pr

Modbus and I/O Data 30 312785CProMix 2KS Modbus/TCP Variable Map* This column represents the rule that must be implemented by automation. Writing to R

Modbus and I/O Data312785C 31ProMix 2KS Recipe BitsTable 5: ProMix 2KS Recipe BitsRecipe Bits NumberRecipe Bits Number543210 543210000000 0 100001 330

Troubleshooting 32 312785CTroubleshooting NOTE: This section covers the most common problems encountered while setting up, programming or using the pr

Troubleshooting312785C 33Unit shows “Version Mismatch”. The database currently in the device does not match Graco Gateway’s firmware version. (Message

Troubleshooting 34 312785CSymbol or image leaves a trace when animated.The background of the image is not refreshed.Change the primitive Fill Format t

Troubleshooting312785C 35Graco Gateway Messages Troubleshooting PROBLEM CAUSE SOLUTIONDevice incompatible with file. The device you are trying to down

Troubleshooting 36 312785CSerial Communication TroubleshootingThis section is used to troubleshoot the communication between two devices linked via se

Troubleshooting312785C 37Ethernet Communication Troubleshooting This section is used to troubleshoot the communication between two devices linked via

Troubleshooting 38 312785CLED FunctionsStatus (STS) LEDThe green Status LED provides information on the sta-tus of the Graco Gateway, including variou

System Electrical Schematic312785C 39System Electrical SchematicNon-Hazardous AreaBARRIERBOARDOPERATOR INTERFACE12L1N85-250 VACGND N L1 85-250 VAC12

Warnings 4 312785CWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Parts 40 312785CParts15V331 Gateway Ethernet Kit (shown)15V963 Gateway DeviceNet Kit15V964 Gateway Profibus Kit▲ Replacement Danger and Warning labels

Parts312785C 41TI12930aTI12932aTI12929a345681011121314151714181817147, 9, 121, 2To 4To 10Wiring DiagramsTI12931a12345678shsh123ASHBProMix 2KS EasyKey

Appendix A: DeviceNet™ Slave Communication 42 312785CAppendix A: DeviceNet™ Slave CommunicationOverviewThis appendix describes the Gateway’s support f

Appendix A: DeviceNet™ Slave Communication312785C 43FIG. 30: DeviceNet Port Pin Outs and PLC ConnectionXCDNNET STSCAN_LDRAINCAN_HV+V-V-LEDCAN_LDRAINCA

Appendix A: DeviceNet™ Slave Communication 44 312785CAbout DeviceNetDeviceNet is a connection-based network. In this con-text the term connection refe

Appendix A: DeviceNet™ Slave Communication312785C 45HardwareTo use DeviceNet on the Gateway, an option card must first be installed. The option card p

Appendix A: DeviceNet™ Slave Communication 46 312785CThe DeviceNet Option card appears at the end of the tree. Select the DeviceNet Interface from und

Appendix A: DeviceNet™ Slave Communication312785C 47IMPORTANT NOTE: The I/O Polled Size is determined by the settings in both the DeviceNet Master and

Appendix A: DeviceNet™ Slave Communication 48 312785CCreate Gateway BlocksSelect the DeviceNet device from the tree at the left, and add two Gateway B

Appendix A: DeviceNet™ Slave Communication312785C 49NOTE: For 16-bit support, select Word as Word. For 32-bit support, select Word as Long. The latter

Graco Gateway Overview312785C 5Graco Gateway OverviewThe Graco Gateway enables the ProMix 2KS to network with a programmable logic controller (PLC). K

Appendix A: DeviceNet™ Slave Communication 50 312785CSelect the second Gateway Block and set it up for I/O Polled Response Data 00000, with a length o

Appendix A: DeviceNet™ Slave Communication312785C 51Automatic Update of the EDS FileDeviceNet nodes use an EDS (Electronic Data Sheet) to describe the

Appendix A: DeviceNet™ Slave Communication 52 312785CConfigure the RSNetWorx for DeviceNet SoftwareRSNetWorx for DeviceNet is used to set up and manag

Appendix A: DeviceNet™ Slave Communication312785C 53Review the EDS registration, and finish the process.Select the DeviceNet Master by navigating in t

Appendix A: DeviceNet™ Slave Communication 54 312785CMake sure that the Strobed or Change of State boxes are not selected. In the Polled section, veri

Appendix A: DeviceNet™ Slave Communication312785C 55Configure the Allen Bradley ControlLogix PLCAllen Bradley ControlLogix PLCs are programmed with RS

Appendix A: DeviceNet™ Slave Communication 56 312785CConfigure the DeviceNet Scanner to be address 0. Make sure to set up the 32-bit Input and Output

Appendix B: Profibus™ DP Slave Communication312785C 57Appendix B: Profibus™ DP Slave CommunicationOverviewThis appendix describes the Gateway’s suppor

Appendix B: Profibus™ DP Slave Communication 58 312785CAbout Profibus DPProfibus DP communication takes the form of block exchange. Profibus blocks ar

Appendix B: Profibus™ DP Slave Communication312785C 59Setup the PLCThe Siemens Simatic Manager software is used to set up the S7300 PLC. The following

Install the Gateway Module Hardware 6 312785CFIG. 1: Graco Gateway Typical Installation TI13939aComputer (PC)Programmable Logic Controller (PLC)Graco

Appendix B: Profibus™ DP Slave Communication 60 312785CClick Browse to select the folder were the GSD file downloaded previously is, select the file a

Appendix B: Profibus™ DP Slave Communication312785C 61Setup the Profibus NetworkThe following steps show how to set up the Profibus DP network. Skip t

Appendix B: Profibus™ DP Slave Communication 62 312785CIn the General tab, click the properties button to open the Profibus properties. FIG. 53.In the

Appendix B: Profibus™ DP Slave Communication312785C 63Select the Network Settings tab and choose the Trans-mission Rate that fits the application. In

Appendix B: Profibus™ DP Slave Communication 64 312785CAdd the Graco Gateway to the Profibus NetworkTo add the Graco Gateway to the Profibus network,

Appendix B: Profibus™ DP Slave Communication312785C 65The Gateway is now on the Profibus DP network and selected. HWConfig shows the slots available u

Appendix B: Profibus™ DP Slave Communication 66 312785CGraco Gateway SetupOnce the PLC is setup, the Gateway can be pro-grammed to fit its configurati

Appendix B: Profibus™ DP Slave Communication312785C 67The option card appeared in the communication tree. Select the Profibus Interface and click the

Appendix B: Profibus™ DP Slave Communication 68 312785CSetup TagsOnce the communication is set up, tags can be created to access the PLC blocks. This

Appendix B: Profibus™ DP Slave Communication312785C 69In the popup window, select the block type required. Two choices are available:• Input block: Th

Install the Gateway Module Hardware312785C 7Connect the Module to the EasyKeyFIG. 1 is only a guide showing installation of the Graco Gateway in a Pro

Appendix B: Profibus™ DP Slave Communication 70 312785CHow Addressing WorksPLC addressing is in byte and uses the scheme shown in FIG. 66.The Gateway

Appendix B: Profibus™ DP Slave Communication312785C 71Useful FormulasThe following formula can be used to find the byte num-ber from a word address:By

Appendix C: Graco Gateway to ControlLogix via Ethernet IP 72 312785CAppendix C: Graco Gateway to ControlLogix via Ethernet IPOverviewThis appendix des

Appendix C: Graco Gateway to ControlLogix via Ethernet IP312785C 73ControlLogix Configuration 1. Run the RSLogix 5000 program and create a new configu

Appendix C: Graco Gateway to ControlLogix via Ethernet IP 74 312785CFIG. 70. Port Configuration WindowIP AddressSubnet MaskSet ButtonFIG. 71. Ethernet

Appendix C: Graco Gateway to ControlLogix via Ethernet IP312785C 75e. In the Name field, enter a descriptive name to identify the module. See FIG. 72.

Appendix C: Graco Gateway to ControlLogix via Ethernet IP 76 312785CSee FIG. 73. You should now see a new ETHER-NET-MODULE Gateway_HMI branch of the 1

Appendix C: Graco Gateway to ControlLogix via Ethernet IP312785C 77Graco Gateway Configuration 1. Ethernet Settings. Set the IP Address to 192.168.2.1

Appendix C: Graco Gateway to ControlLogix via Ethernet IP 78 312785CThe following settings mirror the I/O settings of the ControlLogix configuration d

Dimensions312785C 79DimensionsTI12825b16.57 in. (420.9 mm)15.07 in. (382.8 mm)4.52 in. (114.8 mm)5.31in. (134.9 mm)8.71in. (221.2 mm)TI12930a

Install the Gateway Module Hardware 8 312785CFIG. 3: EasyKey and Module Cable Connection PointsTI12930aTI12638a2-wire twisted pair cable, withshield w

Dimensions 80 312785C

Technical Data312785C 81Technical DataElectrical power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vdc, +/- 10%. 200 mA minimum withou

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Install the Gateway Module Hardware312785C 9FIG. 4: Graco Gateway Port Pin OutsTI13974aGreen/Amber LEDRS232/PGUSB/PGETHERNET (NIC)Ye l lo w LEDCOMMSCO